2012年12月27日星期四

Calculation for Feeding System of the Raymond Mill


The feeding control system of the raymond mill uses the closed-loop automatic control. You must first establish the systematically mathematical model for the system, design the speed controller and hardware device, put forward reasonable system strategy and write corresponding control software.
There are a lot of control methods. In terms of the PID control, the design calculation and the control structure are very simple, which are very suitable for the actual engineer. In terms of the PJD control, the accurate mathematical model for the control plan is not needed. Therefore, the control effect for the PID control is very satisfying. Therefore, the PID controller is widely used in the actual practice. The feeding control in this article is established based on the PID principle to establish the closed-loop control model to verify the correctness of the establishment of the model and achieve the simulation experiment of the control model.
The dragging motor of the millstone of the Raymond mill is the main motor, which can be used for automatic start and stop. The dynamic braking can be used for rapid stop, which can increase the response speed and working efficiency. The PJD control calculation is used in the feeding control. The roller mill system of the Raymond mill is the ideal solution for size reduction applications requiring pulverizing of soft to medium hard materials. Ideal applications include various clays such as fire clay, bentonite and kaolin as well as other minerals like barytes, gypsum, limestone, hydrated lime, phosphate rock, talc and coal. Manufactured materials such as pigments, phenolic resins or similar materials can also be processed in a roller mill system.
When the Raymond mill works, it is ideal to maintain the material level in the storage cylinder at the center position. As a result, the material level in the control model had better be set about 50% about the height. In the actual operation, the feeding control system can be used to control certain room of the Raymond mill. The control requirements are not very high.
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2012年12月24日星期一

Hongxing Impact Crusher Can Crush the Bentonite


Impact Crusher is named according to its working principle. The impact crusher can crush the materials by using the impact crushing principles, which is finer than the jaw crusher. The impact crusher is mainly used for the fine crushing operation in the stone production line. The impact crusher can be used together with the jaw crusher. At present, the impact crusher produced by Henan Hongxing Mining Machinery is widely used for crushing the bentonite.
The bentonite has very wide application in terms of the industry, agriculture, building materials and the construction engineering. In terms of the wastewater treatment, the bentonite can be used as an adsorbent and flocculant to deal with the waste water with low-degree pollution. In most cases, there are some ways to for improvement for the bentonite to get better effect. The common methods for modifying the bentonite include the activation method (including acidification method, oxidation, reduction, calcination method, a hydrogenation method, etc.) and the inorganic or organic compounds, or simultaneously adding an organic inorganic compound prepared composite bentonite. This way for treat with the waste water buy the bentonite has a lot of application examples. In addition, the inorganic bentonite can be used for the architectural coatings which can increase the consistency of the paint, also plays the suspension and anti-settling role. Bentonite Impact crusher is used as a secondary crusher,bentonite impact crusher is widely used in bentonite mining and crushing plant. bentonite impact crusher can handle particle size is less than 500 mm. Mined bentonite first is transported to the processing plant and stockpiled. if the raw clay has a relatively high moisture content (30 to 35 per cent), the stockpiled material may be ploughed to facilitate air drying to a moisture content of 16 to 18 per cent.
As the new generation of the impact crusher for crushing the bentonite, the impact crusher produced by Henan Hongxing Mining Machinery can make full use of the high-speed impact energy generated by the rotor. This kind of impact crusher has the advantages of large crushing ratio, simple structure, small volume and low energy consumption.
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2012年12月21日星期五

The Operating Principle of Hongxing Cone Crusher


Recently, Henan Hongxing Mining Machinery has produced a new generation of cone crusher. In this article, the experts of Henan Hongxing Mining Machinery will carefully analyze the operating principles of the cone crusher for customers. In the actual operation, the cone crusher uses the working surface between the cone and the fixed cone of itself for crushing the ores. The moving cone is supported on the spherical bearing and it is fixed on a hanging vertical axis. The vertical axis is placed in the eccentric sleeve, and the eccentric sleeve is placed on the thrust bearing. The moving cone and the vertical axis are together driven by the triangle belt. The lower part of the vertical shaft is placed in the eccentric sleeve. When the eccentric sleeve rotates, a conical surface will be drawn through the shaft. As a result, when the moving cone closes to the fixed cone, the ores will be crushed. The shell of the crushing cavity of the crusher machine is composed by two parts and is connected with the screw. There is a strong spring on the screw sleeve. The spring has the following role. When the metal or other hard objects fall into the crushing cavity, the crusher machine will not be damaged. If metal or other hard objects, such as the nut and the drill bit fall into the crushing cavity with the ores, the fixed cone will be lifted to enlarge the discharging port to make the foreign bodies discharge from the crushing cavity.
The cone crusher produced by Henan Hongxing Mining Machinery is fast, accurate and simple, which can adjust the discharging port of the crusher machine. In addition, the cleaning function of the crushing cavity can also be achieved through the hydraulic device, which can quickly clean the crushing cavity. In this way, the manpower can be greatly saved. In addition, the delay for the operation caused by the artificial cleaning can be minimized. The new generation of the cone crusher can greatly improve the production efficiency and working performance compared with the traditional common cone crusher. The new generation of cone crusher produced by Henan Hongxing Mining Machinery will be your best choice.
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2012年12月19日星期三

How to Repair Attrition of Moving Jaw of Jaw Crusher


There are two jaws in the jaw crusher, which can be divided into the fixed jaw and the moving jaw. The moving jaw is a kind of very important component for the jaw crusher. As a result, the maintenance for the moving jaw is very necessary. The attrition of the inner hole of the moving jaw of the jaw crusher is very common. Through many years’ practical experience, the experts of Henan Hongxing Mining Machinery have summarized the following require methods for the attrition of the inner hole of the moving jaw of the jaw crusher.
The first is the welding method for the inner hole. This method is suitable for the moving jaw made of the casting steel. Uniformly surface a layer on the surface of the worn inner hole with the manual arc welding. Then expand and process the inner hole again according to the requirements of the tolerance so that it can be well matched with the outer diameter of the bearing. In terms of this method, the welding layer for the inner hole is relatively thin, while the wall of the moving jaw is relatively thick. As a result, there will be no deformation in surfacing process. In addition, there are no special requirements for the welding process. However, in the processing procedure for the inner hole, you should control the verticality of the center line of the inner hole and the moving jaw to ensure the cooperating relationship and fit precision between the moving jaw and other components.
The second way is the bushing for the inner hole. In the actual operation, the diameter of the inner hole of the moving jaw should be matched with the outer diameter of the rolling bearing. The matching precision and the tolerances should be processed according to the design of the original draft. The bearing should be installed at the inner hole of the moving jaw. This method is not limited by the material of the moving jaw. Therefore, this method is very suitable for the material of the moving jaw with poor welding performance.
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2012年12月17日星期一

The Operation Process of the Gyratory Crusher Machine


The operation process is very important for a crusher machine. Therefore, we should rightly grasp the operation process of the gyratory crusher machine in the actual operation process to better use the crusher machine. How to grasp the operation process of the crusher machine? In this article, let’s take the gyratory crusher machine as an example.
Before starting the gyratory crusher machine, you should pay attention to the following aspects.
First, check the machine according to the inspection contents. Check if the various components of the crusher are in good condition, if all the connections are secure and if there are obstacles in the transmission components.
Second, check whether there are ores or irons in the crushing cavity. If there are ores and other debris, you should clean them as soon as possible to ensure the crusher machine can be started under no-load conditions.
Third, check if auxiliary equipments such as feeder, belt conveyor, electrical equipment and signaling devices are in good condition. In addition, you should check if the discharging mouth meets the requirements of the production process.
Forth, check the oil level and the oil temperature in the tank. If the temperature of the oil in the winter is too low, you should heat the oil until the temperature is more than 20℃.
Fifth, check if the lubrication equipment, oil pump, motor and the interlock device of the motor of the crusher machine are normal.
In terms of the starting program of the gyratory crusher, you should pay attention to the following points.
First, you should start the lubrication system pumps. After the oil return is normal, you can start the motor. At the same time, you should note that if there is abnormal sound in the motor or the crusher machine. Check and adjust the pressure of the oil supply. Check if the oil flow indicator and the entire lubrication system are working properly.
Second, start the host of the gyratory crusher. You need to observe if the operating current of the ammeter is normal. Check if the host and crusher ministries are functioning properly. Add the lubricating grease to the cone hanging device of the crusher machine and other dry oil lubricating parts.
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2012年12月12日星期三

Features for Heavy Metal Control System of Rotary Kiln


Using the rotary fluidized incineration technology combining with flue gas purification device can effectively control the secondary pollution to reach the national emission standards. When the waste fuel is used, the heavy metal along with the waste fuel will enter the furnace film for combustion. In the combustion process, the heavy metal with different characteristics transforms into two directions in the furnace. Most of the heavy metal coagulates in the ash and reacts with the sulfur and chlorine for consolidation. Part of the metal in gaseous phase enters the gas. The test has proven that the concentration for the emission of the heavy metal is not high. In a summary, the control system of the rotary kiln for the heavy metal has the following advantages.
First, the special design is used to in the rotary kiln which can process the wastes with high calorific value waste. In the kiln, the wastes with calorific value are dried, mixed, homogenized and incinerated partially. The rotary kiln runs without stop. If the temperature of the rotary kiln is too high, it is very unfavorable for the maintenance cost, service life for the kiln body, the working environment on the site and the heat efficiency. Controlling the temperature of the rotary kiln can solve the problems very well. Second, according to the time, temperature and the turbulivity principles, the fluidized bed is the ideal equipment. The fluidized bed itself is particularly adapted to the fuel with low calorific value. The requirements for the waste water are not high, which can avoid the blocking of the impurities. The fluidized bed can achieve the deacidification in the furnace, which can remove most of the acidic materials in the furnace. Third, the fluidized bed tubular wind distribution device with the special design is integrated with the wind distribution, slag cooling and the automatic deslagging as a whole. The operation is convenient with very high technology content.  Forth, the adaptability for the system waste is very board. The system has the characteristics of compact structure, small footprint and high combustion efficiency, which is suitable for the long-term operation.
Original link: http://www.crusher-export.com/ore/n144.htm
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2012年12月7日星期五

Granulometry for Beneficiation Granularity Sample


In order to check the grinding fineness and evaluate the working efficiency of grinding and crusher machine and the grading equipment, sampling is common and necessary for the discharging ore in the grinding process. In the processing procedure, the particle characteristics of the raw materials should be kept. The specific processing procedures are the followings.
The first process is shrinking. Usually, the shrinking process is carried out in the pulp shrink splitter or the splitter. In the operation process, the splash of the ore samples should be prohibited. The ore samples and the rinse water should be evenly poured into the shrink splitter so that there is no great difference between the samples after splitting.
The second is filtering. Before filtering, you should weigh the paper first and record the weight in one corner of the filter paper and folder good sample labels. You should carefully check if the filter holes of the filter plate are clogged. When the filtering paper has been laid, turn off the vacuum pump or the exhaust valves and use the water uniformly wet the filtering paper. Gently press the edges of the filter paper and the filter disc wall with your finger. After filtering, turn off the vacuum pump or vacuum valve, remove the filter paper and dry the ore sample.
The third is drying. The sample drying is often carried out in a special oven. When different samples are dried at the same time, the sample with high grade should be put at the lowest layer, while the sample with low grade should be put in the upper layer. In addition, the temperature of the oven should not be too high, and the temperature should be generally maintained at between 103℃ and 107℃. You should carefully check if the samples are dried. At regular intervals, take samples from the oven for weighing. If the adjacent two weights are constant (i.e. constant weight), it indicates that the material has been dryied.
The forth is weighing. Weigh the materials taken from the oven.
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